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  #21  
Old 10-02-2015
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Quote:
Originally Posted by Welshy40 View Post
I had mine made with the rear top deck mounts raised by 3mm as that way my 5600 lipo saddles fit underneath. Looks good. Also like your belt tension design, seems similar to my design and should do the job well.
Thanks James, I have been using the belt tensioners for a while now and they work great.
When you say you have raised the top deck 3mm to fit your lipo's under, do you mean the lugs that the 4mm screws fasten into? . I use Hpi 5600 lipo saddles and they just fit under the bulkhead.
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  #22  
Old 10-02-2015
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Originally Posted by rob m View Post
Thanks James, I have been using the belt tensioners for a while now and they work great.
When you say you have raised the top deck 3mm to fit your lipo's under, do you mean the lugs that the 4mm screws fasten into? . I use Hpi 5600 lipo saddles and they just fit under the bulkhead.
Yup the 4mm lugs, and done that way as i use brass plates in the chassis cell holes and a brass plate ontop for carpet racing but cant do it with original design.
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  #23  
Old 10-02-2015
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Originally Posted by HKS_TRD View Post
Is that alloy bulkhead a one-off or can you have more made?
Its a one off for now as is all the parts I have made for this car. The reason being is that I have made them in my lunch breaks at work on a manual milling machine.
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  #24  
Old 10-02-2015
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Default chassis assembly

Fitting of the top deck assembly to the tub chassis.
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File Type: jpg DSCF5522 50.jpg (805.2 KB, 28 views)
File Type: jpg DSCF5523 50.jpg (659.3 KB, 15 views)
File Type: jpg DSCF5525 50.jpg (787.5 KB, 22 views)
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  #25  
Old 10-02-2015
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Default Inner arm hinge pin braces

Now the main chassis is complete its time to fit the lower arms.
Another week point on the Lazer I was quick to discover are the inner hinge pin braces, especially the front rear brace.

After I broke my plastic brace I made myself a set from alloy. The front rear brace I have made 10mm thick instead of 7mm to add extra strength. For the rear I have made a set from alloy and a set from brass for if I feel the need I want some extra weight, and they will give me 2deg anti squat (same as turning kit rear rear brace upside down) and 1deg - 3deg of rear tow by swapping the very rear brace to another one. I have had these anodised black to look as original as they can.
Attached Images
File Type: jpg DSCF5400 50.jpg (682.5 KB, 25 views)
File Type: jpg DSCF5526 50.jpg (782.3 KB, 17 views)

Last edited by rob m; 10-02-2015 at 08:09 PM.
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  #26  
Old 11-02-2015
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Default Front and rear Hubs

For the front c hubs I am using the 7.5deg Teamline items. The steering knuckles I have changed as the kit ones strip the thread easily where the kingpins screw into them. The upgraded steering knuckles are from 3 racing and are made from alloy, But I did have to file about .8mm off the upper kingpin boss to make them fit into the c hub as they are made for a Lazer zx5. One thing I did do when filing them to size was to make sure they fit well in the c hub without to much play so the shoulder on the king pin will screw tight onto the knuckle and not against the bearing as then you may find the king pins will keep coming undone. The camber links and ball studs on the front and rear are from Team associated, The turn buckles are from an old b4 rtr, being black they don't stand out to much to look out of place.
The steering links and ball studs are kit items, and on fitment to the steering knuckles I have added a m3 nylock nut to eliminate the bump steer.
The rear is kit items apart from the camber links and ball studs
Attached Images
File Type: jpg DSCF5540 50.jpg (663.9 KB, 16 views)
File Type: jpg DSCF5543 50.jpg (625.5 KB, 20 views)
File Type: jpg DSCF5545 50.jpg (616.2 KB, 11 views)
File Type: jpg DSCF5550 50.jpg (654.2 KB, 8 views)

Last edited by rob m; 11-02-2015 at 08:27 PM.
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  #27  
Old 11-02-2015
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Default finished chassis

Pics of the chassis built up with hubs and shocks.
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File Type: jpg DSCF5527 50.jpg (815.9 KB, 24 views)
File Type: jpg DSCF5528 50.jpg (804.5 KB, 28 views)
File Type: jpg DSCF5529 50.jpg (816.2 KB, 20 views)
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  #28  
Old 23-02-2015
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Default electrics

Now the chassis is built up, its time to install the electrics.
As Im racing with modern cars I have decided to run a brushless system with lipos, consisting of a 6.5t hpi flux pro motor with a 23t pinion, Lrp tc esc and 5600mah 95c hpi lipos.
The servo is a bluebird 631mg and with the lazer not having a built in servo saver I have used a kimbrough k124 large servo saver horn, for this to fit a have used the servo plate and had a 1mm deep pocket milled into the tub chassis.
Attached Images
File Type: jpg DSCF5535 50.jpg (1.15 MB, 58 views)
File Type: jpg DSCF5536 50.jpg (940.9 KB, 41 views)
File Type: jpg DSCF5537 50.jpg (1.03 MB, 42 views)
File Type: jpg DSCF5538 50.jpg (1.25 MB, 50 views)
File Type: jpg DSCF5539 50.jpg (1,005.9 KB, 39 views)

Last edited by rob m; 24-02-2015 at 06:30 AM.
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  #29  
Old 24-02-2015
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Can any one told me if kyosho released the alum brace ever? I saw one pack alum brace have the header card but really do not no the part number.
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  #30  
Old 27-02-2015
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Originally Posted by lllyf View Post
Can any one told me if kyosho released the alum brace ever? I saw one pack alum brace have the header card but really do not no the part number.

what brace are you talking about ????

mvh isobarik
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  #31  
Old 27-02-2015
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Rob,

Looking great. Also pm me what youd do your tensioner design for me as id like to try it. Think you may find the hpi over heat as i did and opted for LRP. Also where do you race?
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Designer of the Lazer ZXRS

Last edited by Welshy40; 27-02-2015 at 07:17 PM.
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  #32  
Old 27-02-2015
lllyf lllyf is offline
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Originally Posted by isobarik View Post
what brace are you talking about ????

mvh isobarik
what part number about the red line brace in?
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File Type: jpg kyosho lazer zxr arm brekers LAW.jpg (12.5 KB, 55 views)
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  #33  
Old 03-03-2015
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Quote:
Originally Posted by Welshy40 View Post
Rob,

Looking great. Also pm me what youd do your tensioner design for me as id like to try it. Think you may find the hpi over heat as i did and opted for LRP. Also where do you race?
Thanks James. I ran my lazer on sunday and yes the motor was a touch to hot, changed down to a 22T pinion and it was ok then. The belt tensioner i wasn't intending on making anymore, it was a bit of make it up as i go along type of thing.
I can't promise anything but If you want when i get time and when the milling machine is free from jobs i can make another by copying what i have. Will you be wanting to use it on your carbon gearbox?

Last edited by rob m; 03-03-2015 at 01:07 PM.
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  #34  
Old 28-04-2017
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[QUOTE=lllyf;902190]what part number about the red line brace in?[/QUOT

have never seen that before ......would love to get the partnumber

any bigger pics ???

mvh isobarik
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  #35  
Old 30-04-2017
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Looks great Rob!

The Fibrelyte tubs really look great, they did a great job when designing and making them.
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  #36  
Old 01-05-2017
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Originally Posted by DanB4 View Post
Looks great Rob!

The Fibrelyte tubs really look great, they did a great job when designing and making them.
Mmmm yes i did a really good job designing the cf tub, thanks. Fibrelyte do a superb job making them and their vast knowledge of cf shows, as they are the best out there.
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Designer of the Lazer ZXRS
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