check the circlip in the diff
many people have had similar issues and its because the circlip in the diff has popped off when tightening
its possible that by loosening the diff the circlip will pop back into place
the solution seems to be an after market steel circlip
xray do one
theres a link in a thread somewhere on here. will link it if i find it again
this the xray part number
Xray 966080 8mm dia. CH-clip (10)
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