I've also had the same issues with the kit diff built as per the tech guide with standard parts and kit grease. Managed to get it working with out slip, but at the expense of a really tight action. It does not seem to have any degree of adjustability either, with even the slightest micro adjustment causing it to slip again.
I too have gone over to the Assocciated diff which just works, and to be honest diff building really shouldn't be that troublesome!
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